pipe welding

Pipe purging inflatable bladders for welding : I-Purge® X Aquasol Purging Products By far the most versatile and adaptable Pipe purging inflatable bladders system available on today’s market for welding Pipe purging inflatable bladders for welding : I-Purge and I-Purge X Modular System components combine to offer the welding industry more customized solutions for pipe purging than ever before. I-Purge® X : The most innovative purging device : Equipped with Aquasol’s unique Quick-Connect fittings, components easily snap on and off in seconds. A variety of standard harness lengths allow the user to customize length based on individual project needs, enabling placement of the bladders outside the heat-affected zone (HAZ). These flexible, high heat harnesses allow for navigation through elbows and T-joints, and have a central point marked with a luminescent indicator for easy alignment with the center of the root gap. The I-Purge Modular System is comprised of two spark-resistant, inflatable bladders connected by a high-heat resistant bridge harness. Unlike other purge bladders with permanent fittings, Aquasol’s ground-breaking design allows for the creation of a pipe reducer by simply connecting two bladders of different, yet similar, diameters. A tri-flow hose maximizes efficiency by enabling bladder inflation and quick flooding of the purge area with noble gas. An innovative tubing system provides separate connections for inflation of bladders along with introduction of inert gas to the weld zone to expedite the purging process. The inflated bladders create an airtight seal against the pipe walls and a superior barrier. Another connection enables monitoring of exhaust gases ensuring an oxygen-free environment. Aquasol’s patent-pending diffuser evenly distributes gas throughout the purge area, greatly reducing turbulence. Once the weld is complete the bladders can be deflated, extracted, cleaned, and stored in the convenient carrying bag provided with every system. Features and Benefits : Equipped with proprietary Bladder Expansion Technology (BET) that enables one unit to fit multiple pipe sizes and schedules Designed to expand and contract numerous times Manufactured in the USA from the highest quality materials Inflated bladders create an impermeable, air tight seal on pipe wall for multiple inflation dimensions Spark resistant, durable exterior cover does not melt Heavy-duty interior inflatable bag Re-usable, long-term solution for purging multiple pipes of the same diameter Internal hose and protective external fiberglass sleeve capable of withstanding high temperatures Flexible bridge harness easily navigates through pipes, including elbows and tees over 90° Kink resistant hose assures continuous gas supply Complete with luminescent indicator for accurate alignment at root gap Various lengths of harnesses available to accommodate heat affected zone (HAZ) during pre-heating and high heat applications I-Purge X 38″ to 48″ is equipped with a high flow harness to expedite inflation Push-button feature enables modules to snap-in-place in seconds State-of-the-art technology allows for greater versatility and easy assembly – enabling the user to create multiple configurations Easy change and replacement of components to avoid costly re-purchase of complete system, with spare parts available for separate purchase Corrosion resistant proven lock mechanism for secure connection Strong pull loops can be connected to a rope or chain to insert or remove the I-Purge X It is important that bladders be deflated before insertion or removal Moderate tension (approx. 5 lbs.) should be applied on pull-wires to prevent sagging of the harness during installation and operation Summary: The I–Purge Modular System can be used multiple times thanks to its durable construction and high-quality components. Aquasol Corporation has again simplified the purging process with another unique, patent-pending product, providing the industry with the most versatile option to date. Bladders are available in sizes ranging from 2″ to 48” and maybe purchased either individually or as a complete system, a distinct advantage should a bladder need to be replaced.   How to install / create Aquasol Purging Dam – an essential aspect in pipe welding Supertech Services Pvt Ltd exclusively represents – Aquasol® Water Soluble Paper and Tape; EZ Purge®, EZ Zone® Tape, Fiback™ Fiberglass Weld Backing Tape, OX-100X Oxygen Monitor, SoluGap™ Socket Weld Spacer Rings and SoluShim™ Alignment Sticks. For additional product information, quotations and ordering, please visit www.supertechservices.in or contact us at Tel:  +91 9136026188 / +91 9136097134/ 35Email: ssl@supertechservices.in

What are Aquasol socket weld spacer ringsocket weld spacer rings / SoluGap®? Aquasol Purging Solutions Aquasol socket weld spacer rings / SoluGap® A specially engineered, patented design which offers an economical, inventive solution to socket welding needs. Compatible with any metal, SoluGap® provides the 1/16ʺ (1.6 mm) minimum gap required by ANSI 31.1, Section III, ASME, US Navy, and Military Codes, eliminating the need for pre-measuring and guesswork. SoluGap® is also available in 1/8″ (3.2 mm) thickness SoluGap® features a unique 3-tabbed edge design that allows the spacers to remain secure in any pipe orientation. SoluGap® is U.S. manufactured and comprised of Aquasol’s environmentally safe, water soluble composite board. It dissolves completely and rapidly in most liquids, allowing for easy post-weld cleanup. Available in a variety of sizes ranging from 1/2ʺ to 2 1/2ʺ in diameter, SoluGap® is easy to install and ready to use, providing the smartest solution to your socket welding needs. Aquasol socket weld spacer rings / SoluGap® for welding : Purging paper for welding, traditionally had significant limitations as they were inefficient, costly, and labor-intensive. Additionally, conventional purge systems must be placed far from the weld zone (10-20 ft.) adding unnecessary inconvenience and costs to the welding process. To overcome these limitations, Aquasol Water Soluble Paper and Tape (Purging paper for welding) were introduced. Together these components can be constructed by hand into unique purge dams. They are able to be placed within close proximity of the weld zone, thereby increasing efficiency of the entire welding process. Supertech Services Pvt Ltd is Aquasol Purging Paper and Water Soluble Paper Supplier in India. For Socket Weld Gap Measurement – Trust Aquasol’s Solugap® When it comes to welding, nothing is more important than to ensure precise measurements have been taken in order to achieve the highest quality weld. This is especially the case for socket welding, which requires a gap between the two pipes being joined to allow for expansion and contraction of the pipe due to temperature changes.  Aquasol welding’s SoluGap® ensures a precise even gap is realized to meet quality control objectives every time. Aquasol socket weld spacer rings / SoluGap is a water-soluble spacer ring that is inserted into the socket weld to create a gap for pipe expansion. SoluGap provides the 1/16ʺ (1.6 mm) minimum gap required by ANSI 31.1, Section III, ASME, US Navy, and Military Codes, eliminating the need for pre-measuring and guesswork. SoluGap is also available in 1/8″ (3.2 mm) thickness. A gap between the two pipes in a socket weld means the difference between a good weld and a bad weld. Socket welding gap rings are used to eliminate cracked welds by providing a space for the pipe to expand as it becomes warmer in temperature. The more heat is applied, the more materials tend to expand and soften. In the case of piping systems, linear expansion and contraction caused by this expansion could lead to costly mistakes when a pipe joint expands so much it cracks. For example, if a run of pipe is constrained at both ends, as it heats up linear expansion will cause compressive stress on the material. When this undue force exceeds the allowable stress on the material, it will result in damage to the pipe and potentially brackets, fittings, and valves. Therefore, the use of socket welding gap rings reduces the need of having to cut and replace pipe if the weld has failed due to the expansion of the pipe and lack of a gap. When assuring the correct measurement for your socket weld gap, the best option for both accuracy and consistency is the selection of a socket weld spacer ring. Spacer rings eliminate the need for hand measuring the gap between the two joining pipes simply by just being inserted into the socket gap and taking up the space that is needed for the gap. A spacer ring can then either be removed by the introduction of water, if it is a water-soluble socket weld spacer ring, or become a permanent part of the weld. The premeasured, standardized width of spacer rings ensure it can be trusted to give an accurately measured gap every time. And that matters, because you might trust any old yardstick to measure and cut a fence post, but not to make a precision measurement when it comes to an important weld in the medical, food, nuclear, or energy industry. While most people rarely give them a second thought, standards are vital to the safe and efficient operation of virtually every part of our infrastructure. ASME Standards are set in place to ensure the highest quality specifications are used for several different applications. These standards are set to generally accepted specifications and provide manufacturers and service providers an industry-approved benchmark for which to design and offer their products. ASME B31.1 prescribes minimum requirements for the design, materials, fabrication, erection, test, inspection, operation, and maintenance of piping systems typically found in electric power generating stations, industrial and institutional plants, geothermal heating systems, and central and district heating and cooling systems. It is globally recognized as the leader in providing consensus standards for the field of mechanical engineering. The 1/16th” gap for socket welds is accepted as an ASME standard because it is proven to limit cracked socket welds. We ensure the accuracy of its SteelSpace and SoluGap products through its adherence to ASME Standards so that our customers can be confident the required gap is maintained to produce a quality weld every time an Aquasol product is used. This way when you perform your next socket weld using one of Aquasols’ products you can eliminate the need for scribing and measuring the 1/16th″ measurement on the pipe. This is the simplest way to ensure quality control measures are met and guarantee the pipe maintains a lasting weld. SoluGap® is widely trusted across many industries given that they are uncomplicated to install and the most cost-effective way to maintain quality control for socket weld gaps.  SoluGap is used in the

Oxygen monitor system for welding Aquasol Purging Solutions PRO OX-100 Kit PROGRAMMABLE DIGITAL OXYGEN MONITOR SYSTEM FOR WELDING The best Oxygen monitor system for welding supplier and manufacturer – The Aquasol Corporation, is a leading maker of Oxygen monitor system for welding and other cutting-edge purging technologies for the welding industry. Internationally renowned for its highly advanced features and low-cost, this oxygen weld monitor with an internal pump accurately measures down to 0.01% (100 ppm) resolution, making it ideal for purging and other welding applications. Great pride goes into manufacturing the CE approved PRO OX-100 in the USA at the Aquasol® Corporation’s ISO Certified Factory. The PRO OX-100 comes equipped with many advanced features such as its data logging capabilities, which allow operators to create permanent records of real time data (at 15 second intervals) and export up to 50 data points to Microsoft® Excel and plain text format. The PRO OX-100 also offers a built-in, programmable multi-language feature with on-screen instructions that are available in English, Spanish, German, and Portuguese. Together with different voltage and frequency specifications and compatibilities, the PRO OX-100 is the most universal oxygen weld monitor available on the global market today. PRO OX®-100 Kit PROGRAMMABLE DIGITAL OXYGEN MONITOR The PRO OX-100 programmable handheld digital oxygen monitor is designed to give operators the most precise oxygen level readings possible. This oxygen weld monitor with an internal pump accurately measures down to 0.01% (100 ppm) resolution, making it ideal for purging and other welding applications. The PRO OX-100 comes equipped data logging capabilities, to create permanent records of real time data (at 15 second intervals) Spot and Continous O2 level measurement Factory Calibrated and Certified The audio-visual alarm can be set to desired O2 PPM value. Rechargeable 9V Battery & Charger designed for portability. Based in Mumbai we “Supertech Services Pvt Ltd” are the most talked about and most value offered Aquasol’s Purging Paper Supplier for Pan-India. Aquasol develops the most advanced and innovative products, several of which are patented, for this specialized category. Some of the common and well-known industries served are construction and maintenance of pipelines, nuclear and power plants; refineries, petrochemical plants; food, beverage, and pharmaceutical plants; marine, subsea, offshore facilities, pipe fabrication, and more. We also exclusively represent The following Aquasol products all across India.  Download PDF

EZ Purge Aquasol Purging Solutions PRE-FORMED, SELF-ADHESIVE WATER SOLUBLE PURGE DAM Self-adhesive purge dam EZ Purge is a pre-formed, self-adhesive purge dam that enables operators to save time on weld preparation and improve overall project timeliness. EZ Purge comes equipped with EPA approved ZAP® (Zero Air Permeability) technology that maximizes gas retention and reduces gas expenditures. The operator simply peels, inserts, and presses the purge dam into place. Made of Aquasol Water Soluble Paper, 100% biodegradable and environmentally friendly and dissolves rapidly leaving no residue in the pipeline. Generous portion of water soluble tape pre-installed in sections for precise alignment Save precious labour hours on dam construction – no more gathering supplies, measuring, cutting and fitting. Preformed Sizes available as small as 1/2” tube upto 84” pipe Based in Mumbai we “Supertech Services Pvt Ltd” are the most talked about and most value offered Aquasol’s Purging Paper Supplier for Pan-India. Aquasol develops the most advanced and innovative products, several of which are patented, for this specialized category. Some of the common and well-known industries served are construction and maintenance of pipelines, nuclear and power plants; refineries, petrochemical plants; food, beverage, and pharmaceutical plants; marine, subsea, offshore facilities, pipe fabrication, and more. We also exclusively represent The following Aquasol products all across India.  Water Soluble Paper and Tape Dissolvable Purge Gas Barrier for TIG Welding We being the leading Purging Paper Supplier in India, we exclusively provide Aquasol’s Water Soluble Paper to our customer from various fields. The water soluble paper provides an excellent barrier used to retain noble gases such as argon and helium within the weld zone during TIG welding of stainless steel and aluminum pipes. Made of sodium carboxy methyl cellulose & wooden pulp, EPA & CE Approved, 100% biodegradable Creates excellent barrier for retaining noble gas Saves money on gas consumption as paper can be placed in close proximity to the weld zone, thereby using less inert gas to displace oxygen in the purge chamber Easily secures to inner pipe wall with use of Aquasol Water Soluble Tape, creating an air-tight seal Dissolves effortlessly and rapidly during water or steam hydro-test; No residue remains in the pipeline Download PDF Edit Product Thickness Dimensions Type Recommendation ASW-35/R-15 .0035″ 15 1/2″ x 165′ Roll Use for pipes having 4″ inner diameter or less ASW-60/R-15 .0070″ 15 1/2″ x 165′ Roll Use for pipes having 4″ inner diameter or greater ASWT-1 N/A” 1″ x 300′ Roll Use to secure Aquasol Water Soluble Dam in place ASWT-2 N/A” 2″ x 300′ Roll Use to secure Aquasol Water Soluble Dam in place EZ Purge® PRE-FORMED, SELF-ADHESIVE WATER SOLUBLE PURGE DAMS EZ Purge is a pre-formed, self-adhesive purge dam that enables operators to save time on weld preparation and improve overall project timeliness. EZ Purge comes equipped with EPA approved ZAP® (Zero Air Permeability) technology that maximizes gas retention and reduces gas expenditures. The operator simply peels, inserts, and presses the purge dam into place. Made of Aquasol Water Soluble Paper, 100% biodegradable and environmentally friendly and dissolves rapidly leaving no residue in the pipeline. Generous portion of water soluble tape pre-installed in sections for precise alignment Save precious labour hours on dam construction – no more gathering supplies, measuring, cutting and fitting. Preformed Sizes available as small as 1/2” tube upto 84” pipe Download PDF SoluGap® Water Soluble Socket Weld Spacer Ring for precise and even gap every time The specially engineered, patented design of SoluGap offers a Water Soluble, economical & inventive solution to socket welding needs Made of eco-friendly Aquasol® Water Soluble Composite Board, SoluGap is compatible with any metal Unlike metal spacers, will not corrode or break Dissolves rapidly and completely in water; allowing for easy post weld clean up Compatible with any metal, SoluGap provides the 1/16ʺ (1.6 mm) minimum gap required by ANSI 31.1, Section III, ASME, US Navy and Military Codes, eliminating the need for pre-measuring and guesswork. Available in a variety of sizes ranging from 1/2” to 2½” in diameter, SoluGap is easy to install and ready to use, providing the smartest solution to your socket welding needs. Download PDF POM®-100B/POM®-5B APP ENABLED PROGRAMMABLE OXYGEN MONITOR US & FOREIGN PATENTS PENDING BREAKTHROUGH BLUETOOTH TECHNOLOGY FOR REMOTE LOGGING FROM ANDROID, iOS AND WINDOWS APPLICATIONS (APPS) Bluetooth APP Enabled Operation Real-time Operation via Android, iOS and Windows AppThe POM-100B / POM-5B is equipped with a BLE transmitting device which allows the oxygen monitor to send the oxygen readings wirelessly to any BLE device (i.e. Smartphone/Laptop). Unlimited Data Logging Capabilities in Real Time With POM-100B / POM-5B you will be able to create unlimited real time records of oxygen levels for critical welding applications The main view contains current oxygen readings with clearly visible Intelligent Color Notification SystemAccess the offline logs stored on the unit, connect the unit to the computer using the provided USB printer cableThe unit will store a log of every data point in a CSV (comma-separated value) file with a default name of MM-DD-YY.csv. Intelligent Color Notification System This smart system displays red, amber and green for a quick visual on operator set parameters. The traffic light’s universal appearance is easy and quick for operators and inspectors to understand, reducing the chance of error.Eliminate guesswork as Alarms can be set to desired O2 PPM value.Acceptable oxygen levels can be customized to the user specifications. Factory Calibrated and Certified The POM-100B / POM-5B Oxygen Monitor is factory calibrated and certified, accompanied by a dated certificate of authenticationMeets requirements specified by the National Institute of Standards and Technology 2 Point Calibration Model: Calibrates using ambient air and 99.999% Argon. Download PDF I-Purge®X MODULAR INFLATABLE BLADDER SYSTEM The I-Purge X comes equipped with its revolutionary Bladder Expansion Technology (BET) that enables one unit to fit multiple pipe sizes. Bladders have the ability to expand and contract to fit each piping specification and are protected by a spark resistant exterior cover that does not combust when exposed to flames and sparks. Inflatable Bladders Modules A & B designed to fit multiple pipe sizes